Metallus Inc. annual report, FY2018

Metallus Inc. (identified in this filing as TimkenSteel Corporation) — 2018 Form 10-K

Reporting period: Fiscal year ended December 31, 2018. The filing’s quarterly supplemental data also reports fourth-quarter 2018 results. The company manufactured specialty steel and related value-added products and reported one business segment.

Financial performance and liquidity

Metric20182017
Net sales$1,610.6 million$1,329.2 million
Gross profit$104.9 million$67.8 million
Gross margin6.5%5.1%
Operating income (loss)$5.8 million($23.4 million)
Net loss($31.7 million)($43.8 million)
Diluted loss per share($0.71)($0.99)
Cash from operations$18.5 million$8.1 million
Capital expenditures$40.0 million$33.0 million

Full-year sales rose 21.2%; excluding raw-material surcharges, sales increased 16.1%. Shipments increased 4.3%, while sales per ton increased 16.2%. Management attributed the improvement chiefly to favorable price and product mix, higher volumes, and stronger industrial and energy demand. Gross profit growth was partly offset by higher consumables and maintenance costs and freight expense.

Fourth quarter: Sales were $406.4 million versus $341.4 million in Q4 2017; gross profit was $27.1 million versus $8.5 million. The company recorded a net loss of $39.6 million, or $0.89 per diluted share, compared with a $33.9 million loss, or $0.76 per share, in Q4 2017. The 2018 quarter included a $43.5 million pension and postretirement benefit remeasurement loss.

Balance sheet and liquidity: At year-end, cash was $21.6 million, current assets $491.4 million, current liabilities $220.8 million, and shareholders’ equity $535.2 million. Debt was approximately $189.1 million, including $115.0 million borrowed under the revolving credit facility and $86.3 million principal on 6.00% convertible notes (reported net of discounts and issuance costs). Revolver availability was $182.4 million; total liquidity, including cash, was $204.0 million. The company reported compliance with credit covenants. Its $300 million asset-based revolver matures January 26, 2023.

Material changes, outlook, and risks

  • Sales and gross profit improved substantially year over year, and the annual operating result turned positive; the company nevertheless remained loss-making after interest, other expense, and taxes.
  • Operating cash flow improved but remained modest relative to $40.0 million of capital expenditures. Inventory increased $72.8 million during the year, contributing to working-capital cash use.
  • Other expense was $18.6 million, including $43.5 million of benefit-plan remeasurement losses, partly offset by $25.2 million of non-service benefit income. Pension and postretirement obligations remained materially underfunded.
  • Management expected cash, operating cash generation, and available revolver capacity to cover working capital, capital expenditures, and debt service for at least the next 12 months. This assessment depended on assumptions including continued demand growth, lower operating costs, and effective working-capital management. The filing provides no specific 2019 revenue or earnings guidance.
  • Key risks include cyclical end-market demand, steel import competition and pricing pressure, volatile scrap, alloy and energy costs, surcharge timing, customer concentration (the 10 largest customers represented about 41% of 2018 sales), pension funding and market exposure, and dependence on the Canton, Ohio production hub. Variable-rate debt also creates interest-rate exposure; a 1 percentage-point rate increase was estimated to raise annual interest expense by about $1.2 million.
  • The EPA’s Clean Air Act notices concerning alleged emissions-permit and engineering violations at two Canton plants remained under negotiation. Management disputed many allegations and did not expect a material adverse outcome; environmental reserves were $0.8 million at year-end.
  • The filing states that the 2018 financial statements received an unqualified audit opinion and that internal control over financial reporting was effective. The new revenue-recognition standard was adopted in 2018 and did not materially affect the year’s financial statements.

Important facts for investors to verify

  • Confirm the issuer identity: this supplied 10-K is filed by TimkenSteel Corporation, although the request identifies the company as Metallus Inc.
  • Review the $43.5 million benefit-plan remeasurement loss and the assumptions behind pension obligations, asset returns, and future funding needs.
  • Track operating cash flow, inventory and working-capital requirements against capital spending and debt service.
  • Check revolver availability, borrowing-base restrictions, covenant compliance, and the convertible notes’ conversion and 2021 maturity terms.
  • Monitor whether stronger industrial and energy demand, favorable product mix, and cost improvements persist, and whether raw-material surcharges recover input-cost changes with a lag.
  • Follow developments in the EPA notices and other environmental matters, and assess any resulting costs beyond recorded reserves.