KEY TRONIC CORP annual report, FY2015

Business context and reporting period

Key Tronic Corporation (KeyTronicEMS) provides electronics manufacturing services (EMS), including engineering, sourcing, PCB assembly, plastics and metal fabrication, and product assembly. This Form 10-K reports the 52-week fiscal year ended June 27, 2015; it also presents unaudited fourth-quarter results. Fiscal 2015 included the September 2014 acquisition of Ayrshire Electronics, which expanded capacity and diversified the customer base.

Financial performance and liquidity

Amounts below are in U.S. dollars; annual figures are for fiscal years ended June 27, 2015 and June 28, 2014, respectively.

MetricFY2015FY2014
Net sales$434.0 million$305.4 million
Gross profit / margin$33.3 million / 7.7%$26.9 million / 8.8%
Operating income / margin$6.7 million / 1.5%$9.3 million / 3.0%
Net income$4.3 million$7.6 million
Diluted earnings per share$0.38$0.67
Cash provided by operating activities$7.7 million$1.5 million
Capital expenditures$8.8 million$7.8 million

Fourth-quarter FY2015 sales were $120.4 million, gross profit $10.4 million, and net income $2.3 million (diluted EPS $0.21), compared with fourth-quarter FY2014 sales of $72.1 million and net income of $1.4 million (diluted EPS $0.12).

At year-end, cash was $0.4 million, working capital $98.3 million, and the current ratio 2.1. Debt outstanding was approximately $42.9 million: $31.3 million under the term loan and $11.6 million on the revolver. The company reported $18.0 million of remaining availability under its $30 million revolving facility and compliance with covenants. After year-end, the revolving limit was increased to $45 million. Debt-to-equity was 0.43.

Material changes versus the prior comparable year

  • Sales increased 42.1%, mainly reflecting $124.6 million of Ayrshire revenue; new program wins added about $17.3 million, partly offset by lower demand and program losses from existing customers.
  • Ayrshire contributed $5.0 million of net income for the portion of the year included in results. Despite higher sales, annual net income fell $3.3 million, primarily due to reduced sales from longstanding customers and higher interest expense.
  • Gross margin declined 1.1 percentage points, attributed mainly to higher overhead and unfavorable product mix. Operating margin declined 1.5 percentage points; interest expense rose to $1.4 million from $0.1 million, largely due to acquisition-related borrowing and factoring.
  • Operating cash flow improved to $7.7 million, but remained below capital expenditures. Investing activities used $48.1 million, chiefly for the $48.0 million Ayrshire acquisition. Year-end cash declined by $5.4 million to $0.4 million.
  • Customer concentration eased: the five largest customers represented 42% of sales, versus 62% in FY2014. Ayrshire generated $124.6 million in FY2015 revenue; the largest customer represented 17% of sales.

Outlook, risks, and contingencies

Management expected sequential growth as new programs ramped. FY2016 first-quarter revenue guidance was $122 million to $130 million. Management cited customer order levels, production start-up timing, and macroeconomic uncertainty as key determinants of results. No full-year earnings guidance was provided in the filing text.

  • Margins may be pressured by new-program start-up inefficiencies, product mix, capacity utilization, pricing and component costs or shortages. Management said new programs were being ramped and highlighted the challenge of balancing capacity, staffing, and cost control.
  • Customer orders can be delayed, rescheduled, or cancelled; the company generally lacks long-term volume purchase contracts. Customer concentration remains material despite diversification.
  • Other cited risks include supplier dependence, competition, international operating and regulatory exposure, peso and renminbi fluctuations, interest-rate exposure, and the execution and integration of acquisitions.
  • The company used $65.0 million of Mexican peso forward contracts and a $25.0 million interest-rate swap. The balance sheet reported accumulated other comprehensive loss of $4.8 million, including substantial derivative-related losses; the filing estimated about $1.8 million of net unrealized derivative loss would be reclassified into earnings within 12 months.
  • Commitments included approximately $74.0 million of open purchase orders and $16.1 million of future minimum operating lease payments. Ordinary-course lawsuits and claims were not expected by management to have a material adverse effect.
  • Cash dividends were restricted without bank consent, and management did not anticipate dividends in the foreseeable future. The company reported effective disclosure controls and internal control over financial reporting; the auditor gave unqualified opinions on the financial statements and internal controls.

Important facts for investors to verify

  • Whether FY2016 guidance was achieved and whether new customer programs ramped without further start-up costs or margin dilution.
  • How much of the sales increase and earnings contribution is attributable to Ayrshire, and whether acquisition synergies and customer diversification persist.
  • Subsequent gross and operating margin trends, particularly overhead absorption, product mix, and pricing.
  • Debt repayment, revolver availability, covenant headroom, interest costs, and working-capital needs as the business grows.
  • Customer retention and order variability, component availability, and the accounting and earnings impact of foreign-exchange hedges and unremitted foreign earnings.