POWELL INDUSTRIES INC annual report, FY2012

Powell Industries, Inc. — Fiscal 2012 Form 10-K Summary

Business context and reporting period

Powell designs, manufactures and services custom engineered-to-order electrical power distribution, control and process-management systems. Its two reportable segments are Electrical Power Products and Process Control Systems, serving energy, industrial, utility, transportation and environmental markets.

The filing covers the fiscal year ended September 30, 2012, with comparisons to fiscal 2011 and fiscal 2010. The fourth quarter of fiscal 2012 generated revenue of $184.2 million, gross profit of $41.5 million and net income of $11.9 million.

Financial performance and condition

MetricFiscal 2012Fiscal 2011Change
Revenue$717.2 million$562.4 million+27.5%
Gross profit$139.9 million$99.9 million+40.0%
Gross margin19.5%17.8%+170 bps
Operating income$48.4 million$3.0 millionMaterial improvement
Net income attributable to Powell$29.7 million$(2.7) millionReturn to profitability
Diluted EPS$2.49$(0.23)Material improvement
Cash flow from operations$(6.0) million$15.5 millionDeclined
Capital expenditures$29.1 million$7.3 millionSubstantial increase
Cash and equivalents$90.0 million$123.5 millionDeclined
Total debt and capital leases$4.4 million$5.4 millionDeclined

Electrical Power Products generated $686.6 million of revenue and $132.5 million of gross profit, while Process Control Systems generated $30.6 million of revenue and $7.5 million of gross profit. International revenue represented approximately 42% of consolidated revenue; the United States represented 58%.

At September 30, 2012, current assets exceeded current liabilities by 2.6 times, debt to total capitalization was 1.4%, and stockholders’ equity was $310.1 million. The company had no borrowings under its $75.0 million U.S. revolver or approximately $10.2 million Canadian facility. Available revolver capacity was $38.5 million in the U.S. and $10.0 million in Canada after letters of credit.

Material changes versus the prior comparable period

  • Revenue growth was driven primarily by higher activity in complex petrochemical and oil and gas construction projects, particularly in Electrical Power Products.
  • Electrical Power Products revenue increased 28.7%, and its gross margin improved to 19.3% from 17.2%, reflecting favorable execution, project management and operating leverage.
  • Process Control Systems revenue increased 5.2%, but its gross margin decreased to 24.4% from 28.2% because of project mix.
  • Fiscal 2011 results included a $7.2 million Powell Canada intangible-asset impairment and a $2.6 million former-CEO separation charge. Neither item recurred in fiscal 2012.
  • The fiscal 2012 effective tax rate was approximately 38%, compared with 168% in fiscal 2011. Canadian losses continued to limit recognition of related tax benefits.
  • Backlog was $436.7 million at September 30, 2012, compared with $443.0 million at September 30, 2011. Electrical Power Products backlog declined to $361.9 million from $394.6 million, while Process Control Systems backlog increased to $74.8 million from $48.4 million.
  • Operating cash flow was negative because of increases in unbilled contract receivables and costs and estimated earnings in excess of billings. Capital spending increased principally because Powell acquired land and began construction of facilities in Houston and Acheson, Alberta.

Guidance, outlook, commentary and risks

Management did not provide a specific fiscal 2013 revenue or earnings forecast. Management stated that long-term energy demand, infrastructure replacement and potential transit investment support continued opportunity, but project timing and pricing remain difficult to predict. The quotation-to-order period was beginning to lengthen entering fiscal 2013.

Approximately $321 million of fiscal 2012 ending backlog was expected to be fulfilled in fiscal 2013, including approximately $300 million from Electrical Power Products and $21 million from Process Control Systems. Backlog is subject to customer delays, modifications and cancellations and may not be indicative of future revenue.

  • Powell Canada experienced scope changes and cost overruns on certain large projects. The company is pursuing recovery of some costs, but recovery is not assured and related costs were not recognized as revenue because change-order approval was not considered probable.
  • Revenue is primarily recognized using percentage-of-completion accounting. Changes in estimated contract revenue, costs, profitability, claims, change orders or liquidated damages can materially affect quarterly or annual results.
  • Raw materials, principally steel, copper, aluminum and electrical components, represented approximately 47% of consolidated revenue cost exposure as described by management. Fixed-price contracts may limit the ability to pass through commodity inflation.
  • Customer concentration includes General Electric, which accounted for $64 million, or 9% of consolidated revenue, under a long-term supply agreement. One petrochemical project shipped to Colombia accounted for 11% of fiscal 2012 customer revenue.
  • International operations expose the company to political, economic, currency, regulatory and market risks. Foreign earnings of approximately $16 million were intended to remain indefinitely reinvested abroad.
  • Letters of credit totaled approximately $43.6 million, including $36.6 million that reduced revolver availability. Performance and maintenance bonds outstanding totaled $249.1 million.
  • The company was constructing two new facilities with an estimated total cost of approximately $75 million, funded from cash and future operating cash flow. Construction, relocation or start-up delays could disrupt operations.
  • Ordinary-course litigation and claims were disclosed, but management did not believe their ultimate resolution would materially affect financial position, results of operations or liquidity. PwC and management concluded that internal control over financial reporting was effective as of September 30, 2012.

Most important facts for an investor to verify

  • Whether improved fiscal 2012 margins are sustainable after completion of large complex projects and whether Powell Canada project overruns are resolved.
  • Conversion of the $436.7 million backlog into revenue and cash, including the effect of customer delays, cancellations and the lengthening quotation-to-order cycle.
  • Cash conversion and working-capital trends, particularly unbilled contract receivables, contract assets and the return from negative operating cash flow.
  • Total spending, timing and expected return from the Houston and Acheson facilities, together with compliance with credit-facility capital-expenditure and financial covenants.
  • Exposure to commodity inflation, fixed-price contracts, sole-sourced components and customer credit risk.
  • Potential recovery of unapproved Canadian project costs and the adequacy of warranty, doubtful-account, tax and other contingent-liability reserves.
  • Availability of borrowing capacity after letters of credit and the potential liquidity impact of performance bonds, letters of credit and other contractual obligations.