Intrepid Potash, Inc. annual report, FY2010

Business Context and Reporting Period

Intrepid Potash, Inc. filed this Form 10-K for the fiscal year ended December 31, 2010. The company is the largest U.S. producer of muriate of potash and also produces langbeinite, marketed as Trio®. It operates five active facilities in New Mexico and Utah and has one reporting segment: extraction, production and sale of potassium-related products.

The filing is an annual report rather than a quarterly filing, but it includes unaudited fourth-quarter data. Historical comparisons are primarily with fiscal 2009; pre-April 25, 2008 periods relate to predecessor Intrepid Mining LLC.

Financial and Operating Metrics

Metric20102009Change
Sales$359.3 million$301.8 million19% increase
Gross margin$106.1 million$122.1 million12% decrease
Gross margin percentage29.5%40.5%Declined
Operating income$75.3 million$92.4 million19% decrease
Net income$45.3 million$55.3 million18% decrease
Basic and diluted EPS$0.60$0.74Decrease
Cash flow from operations$123.3 million$81.1 million52% increase
Capital investments$92.5 millionNot clearly stated on the same basis in the filing summary
Cash, cash equivalents and investments$143.0 million$107.1 millionIncrease
Total debtNoneNone

Potash sales were $312.1 million gross and $294.1 million net of freight, compared with $250.9 million gross and $237.8 million net in 2009. Potash sales volume increased 84% to 810,000 tons, while the average net realized price fell 33% to $363 per ton. Trio® sales volume increased 37% to 204,000 tons, but net sales declined 16% to $35.5 million because the average net realized price fell 39% to $174 per ton.

Potash production increased to 727,000 tons from 504,000 tons, and Trio® production declined to 159,000 tons from 192,000 tons. Combined primary-product production increased to 886,000 tons from 696,000 tons. Potash gross margin, including abnormal production effects, was approximately 35% in 2010 versus 45% in 2009.

Cost of goods sold increased 66% to $211.7 million due mainly to higher sales and production volumes, labor, depreciation and natural gas costs. Cost per ton declined to $223 for potash from $234 and to $153 for Trio® from $168. Abnormal-production costs fell sharply to $0.5 million from $21.5 million.

At December 31, 2010, total assets were $828.9 million, stockholders’ equity was $757.8 million, current assets were $208.8 million and current liabilities were $45.4 million. Product inventory declined to $24.4 million from $46.9 million, while total inventory declined to $55.2 million from $69.1 million.

Fourth-quarter 2010 sales were $96.2 million, gross margin was $37.6 million and net income was $18.2 million, or $0.24 per basic and diluted share. Fourth-quarter potash and Trio® average net realized prices were $386 and $222 per ton, respectively.

Material Changes Versus the Prior Comparable Period

  • U.S. agricultural demand recovered toward historical levels, driving substantially higher potash and Trio® sales volumes.
  • Lower market prices, particularly following competitive pricing by Canadian and other international producers, more than offset the volume recovery and reduced operating income and net income.
  • Higher operating rates improved unit costs and substantially reduced abnormal-production charges.
  • Potash represented 89% of net realized sales and 98% of gross margin in 2010, compared with 85% and 89%, respectively, in 2009.
  • Industrial potash sales volumes increased 19%, but demand remained below 2007 and 2008 levels because oil and gas drilling activity remained comparatively weak in some regions.
  • Trio® recovery was affected by heavy rainfall, a 14-day production shutdown in July 2010 and lower recovery rates in the second half of the year.
  • The company placed a new Moab compactor into service in December 2010, increasing flexibility to convert standard-sized potash into granular product.

Liquidity, Debt and Capital Allocation

Intrepid ended 2010 with $143.0 million of cash, cash equivalents and investments, no borrowings and the full $125.0 million revolving credit facility available. The facility expires in March 2012 and contains financial and operating covenants; the company was in compliance at year-end.

Operating cash flow of $123.3 million funded the company’s $92.5 million of capital investments. Management expected 2011 capital investment of $140 million to $165 million, funded from cash flow and existing cash and investments. The plan included approximately $85 million to $90 million for the Langbeinite Recovery Improvement Project, $120 million to $130 million of estimated total HB Solar Solution mine costs, and additional compaction, mine-panel and reliability projects.

Contractual obligations totaled approximately $70.0 million, including $19.4 million of operating leases, $32.7 million of undiscounted asset-retirement obligations and $11.4 million of estimated minimum royalty payments. The discounted reclamation liability recorded on the balance sheet was approximately $9.5 million.

Guidance, Outlook, Risks and Unusual Items

  • Management expected 2011 fertilizer demand to remain near historical norms, supported by improved crop prices, farmer economics and the need to replenish soil nutrients. Pricing remained dependent on decisions by major Canadian producers and global supply-demand conditions.
  • Granular potash demand was exceeding available production capacity entering 2011. Management expected the November 2010 potash price increase to be fully reflected by the end of the first quarter of 2011.
  • Trio® granular demand also exceeded productive capacity. The Langbeinite Recovery Improvement Project was intended to increase recovery rates from approximately 30%–35% to approximately 50% and reduce freshwater usage, with completion targeted for the end of 2011 subject to permits.
  • The HB Solar Solution mine remained subject to the Bureau of Land Management environmental impact statement process and additional permits. A Record of Decision was anticipated in the first quarter of 2012; first production was estimated approximately 18 months after construction begins, followed by a further ramp-up period.
  • Key risks include potash and Trio® price volatility, commodity and agricultural demand cycles, oil and gas drilling activity, weather and evaporation conditions, mine disruptions, ore-grade and reserve-estimate uncertainty, labor availability, transportation constraints and energy costs.
  • Environmental and permitting risks are material. The proposed endangered-species listing for the dunes sagebrush lizard could increase costs or restrict operations in southeastern New Mexico, including the HB project.
  • The company had $11.7 million of deferred insurance proceeds related to a historical East mine warehouse claim. Following a settlement in principle reached in February 2011, the company expected to recognize this amount in income in 2011, subject to final documentation.
  • Interest-rate swaps remained outstanding despite the absence of debt, with a net liability of $2.3 million at year-end and notional amounts terminating in 2011 and 2012. The company had no natural-gas derivatives at year-end.

Most Important Facts for Investors to Verify

  • Whether potash and Trio® pricing improvements in late 2010 persisted through 2011 and offset higher production, labor, energy and capital costs.
  • Actual 2011 capital expenditures versus the $140 million to $165 million plan and the effect on cash balances and liquidity.
  • Progress, permitting status, cost and recovery-rate benefits of the Langbeinite Recovery Improvement Project.
  • Timing, permitting, construction cost and impairment exposure associated with the HB Solar Solution mine, including the environmental impact statement and species-listing risk.
  • Expiration or refinancing of the $125 million revolving credit facility in March 2012 and compliance with its covenants.
  • Final settlement and accounting treatment of the $11.7 million deferred insurance proceeds.
  • Changes in reserve estimates, ore grades, recovery rates and remaining mine lives, particularly at the Carlsbad operations.
  • Potential environmental, reclamation, water-discharge, mine-safety and oil-and-gas drilling liabilities not fully reflected in current reported obligations.