MOHAWK INDUSTRIES INC quarterly report, Q3 FY2016

Business context and reporting period

Mohawk Industries, Inc. is a global flooring manufacturer operating through Global Ceramic, Flooring North America (Flooring NA), and Flooring Rest of the World (Flooring ROW). This unaudited Form 10-Q covers the three and nine months ended October 1, 2016, compared with the periods ended October 3, 2015.

Financial performance and position

MetricThree monthsNine months
Net sales$2.294 billion; up 6.7%$6.777 billion; up 11.6%
Gross profit / margin$726.6 million / 31.7%, versus 30.8%$2.122 billion / 31.3%, versus 29.4%
Operating income / margin$378.3 million / 16.5%, versus $288.7 million / 13.4%$974.7 million / 14.4%, versus $588.3 million / 9.7%
Net earnings attributable to Mohawk$269.9 million, versus $214.9 million$696.6 million, versus $423.7 million
Diluted EPS$3.62, versus $2.89$9.34, versus $5.73
Interest expense$9.4 million, versus $19.3 million$32.1 million, versus $52.6 million

For the third quarter, sales growth reflected higher volume, including acquisition and legacy volume, partly offset by fewer shipping days and unfavorable foreign exchange. Across the segments, quarterly sales were $822.0 million for Global Ceramic, $1.009 billion for Flooring NA, and $463.5 million for Flooring ROW. Segment operating income was $136.0 million, $170.5 million, and $81.8 million, respectively.

For the first nine months, operating cash flow was $984.7 million, versus $657.0 million. Capital expenditures were $460.8 million, versus $352.1 million; cash after capital expenditures was approximately $523.9 million. Investing cash outflow totaled $460.8 million, compared with $1.564 billion in 2015, which included $1.212 billion of acquisitions. Financing cash outflow was $501.2 million. Cash at October 1 was $112.1 million, up from $81.7 million at year-end 2015.

Total debt carrying value was $2.714 billion, including $1.548 billion classified as current and $1.166 billion long-term. The $1.8 billion revolving credit facility had $752.7 million available after commercial paper and other usage; commercial paper outstanding was $990.4 million. The separate $500 million receivables securitization facility was fully utilized. Current assets were $3.576 billion and current liabilities $2.983 billion. Management said cash, operating cash generation, and available facilities should cover capital, working-capital, and debt-service needs for the next 12 months.

Material changes and unusual items

  • Quarterly operating income and EPS improved year over year, supported by sales volume, capital-investment and cost-reduction savings, lower input costs, and lower interest expense. Gross margin rose 90 basis points in the quarter and 190 basis points year to date.
  • Mohawk received $90 million in August 2016 from settlement of a long-running contract dispute; related litigation and appeals were dismissed. The receipt materially benefited reported SG&A and operating results.
  • The company recorded a $47.9 million non-cash impairment after deciding to discontinue the Lees commercial brand. The charge partly offset the contract settlement benefit.
  • Nine-month comparison also benefited from the absence of the $125 million polyurethane-foam litigation settlement and defense charge recorded in 2015. Management attributed nine-month growth additionally to higher volume, cost savings, and lower material costs.
  • Interest expense declined following repayment of the remaining $645.6 million of 6.125% senior notes in January 2016 and lower-rate commercial-paper borrowings.

Outlook, risks and contingencies

Management expected fourth-quarter 2016 capital spending of $140–$190 million and full-year spending of $600–$650 million. It anticipated continued strength in the U.S. market as housing starts and remodeling recovered, while noting challenging European macroeconomic conditions and continued translation pressure from a strong U.S. dollar. The filing provides no specific earnings or revenue guidance.

Risks include economic and flooring-industry conditions, competition, raw-material and energy costs, foreign exchange, execution of acquisitions and investments, product claims, litigation, and tax matters. A new Gadsden, Alabama, lawsuit alleges harm related to past use of perfluorinated compounds; Mohawk says it did not manufacture the chemicals and intends to defend the case. Belgian tax assessments remain disputed and under appeal; a lien was placed on certain Belgian properties as security, without interfering with operations. The company says it cannot estimate any loss beyond amounts accrued. Most polyurethane-foam cases have been settled; one request for reconsideration remained pending.

Disclosure controls were deemed ineffective at a reasonable-assurance level due to a material weakness in documenting inventory oversight at two divisions, specifically monitoring cycle counts and obsolete-inventory valuation. Management said additional controls supported the reported inventory balances and described a remediation plan requiring evidence of monitoring, but the weakness will not be considered remediated until controls operate as designed for a sufficient period.

Investor verification priorities

  • Assess how much reported earnings improvement depends on the nonrecurring $90 million settlement and the prior-year $125 million litigation charge, versus recurring volume and cost improvements.
  • Track remediation and independent-auditor reporting on the inventory-control material weakness, and verify any resulting inventory adjustments.
  • Monitor working-capital needs, capital spending, short-term commercial-paper refinancing, and the December 2016 securitization-facility renewal.
  • Follow outcomes of the Belgian tax appeal and Gadsden litigation, including any effect on cash flows or results.
  • Evaluate the sustainability of margins amid foreign-exchange exposure, competitive pricing and product-mix pressure, and input-cost changes.