USAR Struggles With Growing Development Expenses: What Lies Ahead?

Zacks Zacks Apri Zacks
USAR Struggles With Growing Development Expenses: What Lies Ahead?

USA Rare Earth, Inc. USAR is advancing its rare earth mining and magnet manufacturing operations in the United States, including the Round Top project in Texas and a facility in Oklahoma. However, the company remains in the pre-revenue stage, as its assets are yet to reach commercial-scale production, resulting in continued operating losses.

USAR is facing rising development costs as it progresses through the project phase. In the third quarter of 2025, selling, general and administrative expenses surged to $11.4 million from $0.8 million a year ago, driven by higher legal and consulting fees, workforce expansion, recruitment costs and increased overheads.

Research and development expenses also climbed to $4.45 million from $1.16 million in the same quarter last year, primarily due to higher employee-related costs. As a result, the company reported a loss of 25 cents per share for the quarter.

Despite these cost pressures, USAR continues to move toward commercializing its rare earth projects, although production is still several quarters away. It is worth noting that the Round Top project is expected to begin commercial production in late 2028, two years ahead of its earlier timeline. Until revenues start flowing, elevated development spending and operating expenses are likely to weigh on the company’s near-term financial performance.

USAR’s Peer Performance

Among its major peers, Rio Tinto Group RIO is benefiting from rising copper production, driven by strong operational performance across its assets. However, weather-related disruptions earlier in 2025 affected Rio Tinto’s iron ore volumes. Planned maintenance activities at some copper mining projects temporarily reduced Rio Tinto’s output in 2025, while cost pressures from inflation and higher sustaining capital spending impacted margins.

Its another peer, NioCorp Developments Ltd. NB, is facing cost pressure. In the second quarter of fiscal 2026, NioCorp’s total operating expenses increased significantly on a year-over-year basis due to expenses incurred for the advancement of the Elk Creek Project. Rising costs and expenses, if not controlled, might affect NioCorp Developments’ margin performance.

USAR’s Price Performance, Valuation & Estimates

Shares of USAR have gained 42.2% in the past three months compared with the industry’s growth of 12.5%.

Zacks Investment Research
Image Source: Zacks Investment Research

From a valuation standpoint, USAR is trading at a forward price-to-earnings ratio of negative 60.08X against the industry’s average of 13.69X. USA Rare Earth has a Value Score of F.

Zacks Investment Research
Image Source: Zacks Investment Research

The Zacks Consensus Estimate for USAR’s 2026 earnings has increased over the past 60 days.

Zacks Investment Research
Image Source: Zacks Investment Research

The company currently carries a Zacks Rank #3 (Hold). You can see the complete list of today’s Zacks #1 Rank (Strong Buy) stocks here.

Free Report: Profiting from the 2nd Wave of AI Explosion

The next phase of the AI explosion is poised to create significant wealth for investors, especially those who get in early. It will add literally trillion of dollars to the economy and revolutionize nearly every part of our lives.

Investors who bought shares like Nvidia at the right time have had a shot at huge gains.

But the rocket ride in the "first wave" of AI stocks may soon come to an end. The sharp upward trajectory of these stocks will begin to level off, leaving exponential growth to a new wave of cutting-edge companies.

Zacks'  AI Boom 2.0: The Second Wave report reveals 4 under-the-radar companies that may soon be shining stars of AI’s next leap forward.

Access AI Boom 2.0 now, absolutely free >>

Want the latest recommendations from Zacks Investment Research? Today, you can download 7 Best Stocks for the Next 30 Days. Click to get this free report


 
Rio Tinto PLC (RIO): Free Stock Analysis Report
 
NioCorp Developments Ltd. (NB): Free Stock Analysis Report
 
USA Rare Earth Inc. (USAR): Free Stock Analysis Report

This article originally published on Zacks Investment Research (zacks.com).

Zacks Investment Research