Koppers Holdings Inc. annual report, FY2016

Koppers Holdings Inc. 2016 Form 10-K Summary

Business context and reporting period

Koppers Holdings Inc. filed its Form 10-K for the fiscal year ended December 31, 2016. The company provides treated wood products, wood-preservation chemicals and carbon compounds through three segments: Railroad and Utility Products and Services (RUPS), Performance Chemicals (PC), and Carbon Materials and Chemicals (CMC). The filing includes fourth-quarter data but is primarily an annual report.

Financial performance and key metrics

Metric20162015Change
Net sales$1,416.2 million$1,626.9 million(13%)
Operating profit (loss)$86.4 million$(29.6) millionImproved
Net income (loss) attributable to Koppers$29.3 million$(72.0) millionImproved
Diluted EPS$1.39$(3.51)Improved
Operating margin6.1%(1.8%)+7.9 percentage points
Cash flow from operations$119.5 million$127.7 million$(8.2) million
Capital expenditures$49.9 million$40.7 million+$9.2 million
Cash and cash equivalents$20.8 million$21.8 million$(1.0) million
Total debt$662.4 million$734.8 million$(72.4) million

Cost of sales declined to 80% of sales from 84% in 2015. Income from continuing operations was $27.1 million, compared with a $75.9 million loss in 2015. The effective tax rate was 29.6%, compared with 5.3% in 2015. Total shareholders’ equity improved to $34.6 million from a deficit of $12.4 million.

Fourth-quarter 2016 net sales were $313.2 million, operating profit was $18.9 million, net income attributable to Koppers was $6.4 million and diluted EPS was $0.30. Fourth-quarter 2015 included significant impairment and restructuring charges and a $67.2 million CMC goodwill impairment.

Segment results

Segment2016 sales2015 sales2016 operating profit (loss)2015 operating profit (loss)
RUPS$586.5 million$657.0 million$51.1 million$62.2 million
CMC$436.3 million$613.4 million$(25.1) million$(125.0) million
PC$393.4 million$356.5 million$62.0 million$39.0 million
  • RUPS sales fell 11%, primarily because of lower railroad freight activity, reduced railroad capital spending, lower crosstie volumes and pricing pressure. RUPS margin declined to 8.7% from 9.5%.
  • CMC sales fell 29% because of lower carbon pitch and carbon black feedstock volumes and lower pricing. The operating loss narrowed substantially as 2015 included $67.2 million of goodwill impairment and $34.7 million of other impairment and restructuring charges.
  • PC sales rose 10%, driven by higher North American volumes for copper-based preservatives, favorable remodeling trends and increased demand for higher-retention treated wood. PC margin improved to 15.8% from 10.9%.

Material changes versus the prior comparable period

  • Results returned to profitability despite a 13% decline in sales, largely because 2015 contained substantial CMC impairment and restructuring charges and because PC profitability improved.
  • CMC continued a multi-year restructuring that reduced coal-tar distillation facilities from 11 at the beginning of 2014 to four at December 31, 2016. Additional CMC restructuring charges of $9 million to $17 million and cash requirements of approximately $40 million were expected through 2020.
  • The company recorded $20.1 million of impairment and restructuring charges in 2016, including costs associated with CMC closures and exits from three non-core RUPS businesses. No goodwill impairment was recorded in 2016.
  • Operating cash flow decreased modestly because of higher working-capital usage, including increased inventory.
  • The quarterly dividend remained suspended. No dividends were declared in 2015 or 2016, compared with $1.00 per share in 2014.

Liquidity, debt and capital resources

At December 31, 2016, estimated liquidity was $181.5 million, consisting of $20.8 million of cash, $159.6 million of available revolving-credit capacity and $1.1 million under other credit facilities. Outstanding letters of credit used $43.5 million of commitments. The company was in compliance with its debt covenants; the fixed-charge coverage ratio was 1.68 and the prior leverage ratio was 3.82.

After year-end, Koppers issued $500.0 million of 6.00% Senior Notes due 2025, used the proceeds to repay the $232.5 million term loan and repurchase or redeem the $298.1 million 2019 Notes, and entered into a new $400.0 million senior secured revolving facility maturing in 2022. The company estimated approximately $16.0 million of first-quarter 2017 refinancing costs.

Management expected 2017 capital expenditures, excluding acquisitions, of approximately $70 million to $75 million, funded by operating cash flow. The filing states that 2017 RUPS revenue and profitability were expected to decline year over year because of lower North American Class I railroad capital budgets. Management expected PC trends to remain favorable but moderate, while CMC profitability was expected to benefit from footprint rationalization and long-term coal-tar supply agreements.

Guidance, outlook, risks and unusual items

  • Key operating risks include cyclical railroad, residential construction, aluminum and specialty-chemical demand; commodity-price volatility; raw-material availability; foreign exchange; interest rates; and adverse weather.
  • CMC remains exposed to weak aluminum production in North America, Europe and Australia, lower oil-linked pricing and constrained coal-tar availability. Management did not expect meaningful near-term improvement in these market conditions.
  • Environmental reserves totaled $12.9 million at year-end, and 2017 environmental-control capital expenditures were expected to be approximately $6.1 million.
  • The company reported 99 plaintiffs in 55 coal-tar-pitch cases and disclosed other environmental and toxic-tort matters for which no reserve was recorded because loss probability and amount could not reasonably be estimated.
  • Koppers is a party potentially responsible at the Portland Harbor CERCLA site. The selected remedy was estimated at approximately $1.1 billion net present value and $1.7 billion undiscounted, but allocation among responsible parties had not been determined. Koppers had accrued $2.0 million for Portland Harbor and Newark Bay participation and estimated settlements.
  • Beazer East and Beazer Limited provide significant indemnification for certain pre-1988 environmental and product liabilities. Failure of the indemnitors to perform could materially affect the company.
  • The pension deficit was $42.7 million, other post-retirement obligations were $10.0 million, and expected 2017 contributions were approximately $5.1 million.
  • Other unusual items included a $4.4 million pension settlement charge, a $2.1 million gain on the sale of U.K. CMC assets, and approximately $3.7 million of favorable non-recurring PC items, including an environmental-liability reversal.

Most important facts for investors to verify

  • Whether CMC restructuring produces the expected cost savings and whether additional closures generate the projected $9 million to $17 million of charges and approximately $40 million of cash requirements through 2020.
  • Whether the post-year-end refinancing improves maturity risk and remains compliant with the new secured leverage covenant of 2.75.
  • The sustainability of PC’s higher-retention product mix, remodeling-related demand and 15.8% operating margin.
  • The magnitude and timing of railroad demand reductions, crosstie pricing pressure and RUPS margin recovery.
  • Potential exposure from environmental, toxic-tort and product-liability matters, including the Portland Harbor allocation process and the Beazer indemnity.
  • Future pension contributions, environmental spending, working-capital needs and the company’s ability to fund planned capital expenditures from operations.
  • The effect of commodity prices, especially copper, coal tar, oil and hardwood, on margins and cash flow.