Metallus Inc. annual report, FY2015

Business context and reporting period

This is TimkenSteel Corporation’s Form 10-K for the fiscal year ended December 31, 2015 (including fourth-quarter results). The company manufactured specialty alloy, carbon and micro-alloy steel products, tubing and precision components. The filing identifies the registrant as TimkenSteel Corporation; it does not use the name Metallus Inc.

In 2015, results were reported in two segments: Industrial & Mobile and Energy & Distribution. Effective January 1, 2016, the company planned to report as one business segment following an organizational realignment.

Financial performance and liquidity

Metric20152014
Net sales$1,106.2 million$1,674.2 million
Gross profit (margin)$8.8 million (0.8%)$273.8 million (16.4%)
Operating income (loss)($108.7 million)$160.5 million
Net income (loss)($72.4 million)$104.4 million
Diluted earnings (loss) per share($1.63)$2.27
Cash provided by operating activities$107.1 million$93.9 million
Capital expenditures$78.2 million$129.6 million

Full-year sales fell 33.9%; excluding raw-material surcharges, sales declined 26.6%. Shipments fell 23.5% to 837,135 tons, and capacity utilization declined to 49% from 72%. The company attributed the gross-profit collapse chiefly to approximately $138 million of higher manufacturing costs and $93 million of lower-volume impact; lower utilization raised unit costs. Other cited effects included unfavorable raw-material spread and price/mix, partly offset by $42 million of higher LIFO income.

Segment results deteriorated sharply: Industrial & Mobile reported sales of $804.0 million and EBIT loss of $60.1 million (2014 EBIT: $79.8 million); Energy & Distribution reported sales of $302.2 million and EBIT loss of $72.1 million (2014 EBIT: $98.8 million). Energy-related shipment tons fell approximately 65%, reflecting lower rig activity and customer inventory levels. Automotive demand was comparatively resilient.

In Q4 2015, sales were $206.6 million, gross loss was $6.2 million and net loss was $24.2 million, or $0.55 per share. Q4 2014 sales were $408.3 million, gross profit $56.4 million and net income $16.4 million.

At year-end, cash was $42.4 million, long-term debt was $200.2 million and reported available borrowing capacity was $41.9 million. Operating cash flow was positive, supported in part by reductions in receivables and inventory. All debt was variable-rate; management estimated a 1 percentage-point rate increase would add about $2 million to annual interest expense. Shareholders’ equity was $686.4 million. The company declared $0.42 per share in 2015 dividends, but suspended the cash dividend on November 13, 2015.

Material changes, outlook and notable items

  • Sales and profitability reversed from 2014 growth to a substantial 2015 loss, amid weak energy and commodity-related industrial demand, lower shipments and underutilized production capacity.
  • The company recognized $5.6 million of restructuring charges under cost-reduction plans and $0.9 million of impairment charges. The 2015 annual income-tax benefit was $42.6 million; the effective tax rate was 37.0%.
  • Capital spending declined as the approximately $200 million jumbo bloom vertical caster entered service in 2014. Management deferred installation of a planned $40 million quench-and-temper facility until market conditions offered a better expected return.
  • No formal revenue or earnings guidance is provided in the filing. Management said available borrowing under the credit agreement was expected to meet working-capital, capital-expenditure and other liquidity needs for at least 12 months, and expected covenant compliance over that period.
  • A February 26, 2016 credit-facility amendment reduced commitments from $300 million to $265 million, removed a one-time $100 million liquidity requirement and increased borrowing-rate margins by 0.75% (with a possible further 0.75% increase under specified circumstances). It also revised availability restrictions and covenant terms.
  • The same day, the company agreed to a $20 million sale-and-leaseback of its Canton office facilities, with a 20-year lease; closing was anticipated in the second quarter of 2016. The 2016 credit agreement capped capital expenditures at $45 million.
  • Key risks include continued oil and gas weakness, steel overcapacity and pricing pressure, raw-material and energy volatility, customer concentration (the 10 largest customers represented about 44% of 2015 sales), fixed-cost exposure at low utilization, variable-rate debt, and environmental and labor obligations. Approximately 58% of employees were covered by collective bargaining agreements expiring in December 2016 and September 2017.
  • The company disclosed $1.3 million of environmental reserves and said ordinary-course litigation was not expected to have a material adverse effect. It also identified potential contingent obligations relating to its separation from Timken, including tax-sharing and indemnification exposures.

Important facts for investors to verify

  1. Whether demand, shipments and plant utilization recovered after the steep 2015 decline, particularly in energy and industrial markets.
  2. Current borrowing availability, applicable interest margins, covenant compliance and the effect of the February 2016 credit amendment on liquidity.
  3. Whether the Canton sale-and-leaseback closed on the anticipated terms and how the proceeds and long-term lease affect financing needs.
  4. Actual capital spending and returns from the jumbo caster, deferred heat-treatment project and other growth investments.
  5. Whether the dividend remains suspended and how management balances cash preservation, debt reduction and shareholder returns.
  6. Developments in Timken-related tax-sharing or indemnification obligations, environmental matters and labor negotiations.