TREX CO INC quarterly report, Q1 FY2012

Trex Company, Inc. — Q1 2012 Form 10-Q Summary

Business Context and Reporting Period

Trex manufactures wood-alternative decking, railing, fencing, trim, fastening systems and steel deck-framing products under the Trex brand. The company operates as one business segment. This unaudited quarterly report covers the three months ended March 31, 2012, compared with the three months ended March 31, 2011.

Financial Performance and Position

MetricQ1 2012Q1 2011Change
Net sales$96.1 million$69.0 million39.3% increase
Gross profit$35.4 million$23.0 million53.8% increase
Gross margin36.9%33.4%350 basis-point increase
Income from operations$16.8 million$6.4 millionIncrease
Operating margin17.5%9.2%830 basis-point increase
Net income$12.3 million$5.1 millionIncrease
Net margin12.8%7.3%550 basis-point increase
Diluted EPS$0.74$0.30Increase
Net cash used in operating activities$(45.4) million$(9.4) millionGreater use of cash

Sales volume increased approximately 35% and average price per unit increased approximately 3%. Gross-margin improvement reflected manufacturing efficiencies and a $0.9 million LIFO benefit from inventory liquidation, partly offset by low capacity utilization. SG&A increased 11.7% to $18.6 million, primarily because of higher incentive compensation, sales commissions and research and development spending.

At March 31, 2012, cash and cash equivalents were $4.8 million and restricted cash was $25.0 million, for total cash and restricted cash of $29.8 million. Accounts receivable increased to $103.4 million from $29.2 million at December 31, 2011, principally because of payment terms under the early buy program. Inventory declined to $18.7 million from $28.9 million.

Total liabilities were $173.2 million and stockholders’ equity was $104.4 million at March 31, 2012. Debt included $91.9 million of convertible notes due July 1, 2012, carried at $89.2 million net of discount, and $36.7 million drawn under the revolving credit facility. The company reported approximately $63.2 million of additional revolving capacity and an annualized weighted-average interest rate of approximately 5.0% on indebtedness excluding the debt discount.

Material Changes Versus the Prior Comparable Period

  • Net sales increased $27.1 million, driven primarily by higher volume, favorable weather, stronger market demand and the comparison with depressed Q1 2011 sales following customers’ purchases before a 2011 Transcend price increase.
  • Product mix shifted toward higher-priced ultra-low-maintenance products, including Enhance.
  • Gross margin improved from 33.4% to 36.9%, while SG&A decreased as a percentage of sales from 24.2% to 19.4%.
  • Operating cash flow deteriorated to a $45.4 million use, primarily because of the $74.2 million increase in accounts receivable associated with early-buy payment terms.
  • The company entered a new $100 million revolving credit facility on January 6, 2012, replacing its prior facility and providing increased borrowing capacity and more favorable interest rates.
  • Financing activities provided $46.9 million, including $36.7 million of revolver borrowings and a $12.0 million reduction in restricted cash.
  • The company repurchased or withheld 34,320 shares at an average price of $26.67, primarily for employee tax-withholding obligations related to restricted stock.

Guidance, Outlook, Risks and Unusual Items

Management estimated 2012 capital expenditures of approximately $10 million to $15 million; Q1 capital expenditures were $1.2 million. Management expected substantially all outstanding receivables, net of allowances, to be collected during Q2 2012 and believed cash on hand, operating cash flow and available revolver borrowings would fund planned expenditures and obligations.

Near-term liquidity requirements were significant. The company was required to repay outstanding revolver borrowings by April 30, 2012, maintain at least $25 million on deposit through June 5, 2012 and subsequently maintain a deposit equal to at least 50% of the convertible notes’ outstanding principal until retirement. The $91.9 million convertible notes matured on July 1, 2012. Holders could convert beginning April 1, 2012 at an equivalent conversion price of approximately $21.78 per share, creating potential dilution.

The company was in compliance with its debt covenants at March 31, 2012. Covenant violations could accelerate repayment obligations and potentially trigger a cross-default under the convertible notes. The filing does not provide a full subsequent-period resolution of the July 2012 refinancing, repayment or conversion requirements.

Warranty exposure remained material. The company continued settling claims related to pre-2007 Nevada production associated with surface flaking. The warranty reserve was $14.9 million at March 31, 2012, including $403,000 of Q1 provision and $1.8 million of settlements. Management estimated that a 10% change in expected remaining claims or settlement costs could change the reserve by approximately $1.5 million.

The company faced multiple purported class actions alleging product defects and mold-related misrepresentations, including a new New Jersey action filed April 4, 2012. Management considered the claims without merit and intended to defend them vigorously. The filing does not provide a clear quantified maximum exposure.

Other unusual items included a $2.6 million favorable resolution of uncertain tax positions in Q1 2011, which materially reduced the prior-year effective tax rate, and a $0.9 million Q1 2012 LIFO benefit. Results are seasonal and Q1 performance is not necessarily indicative of full-year results.

Important Facts for Investors to Verify

  • Verify how the company funded or refinanced the $91.9 million convertible notes due July 1, 2012 and whether conversion-related dilution occurred.
  • Assess the collectability and subsequent cash conversion of the $103.4 million accounts receivable balance created partly by early-buy payment terms.
  • Review subsequent covenant compliance, revolver repayment requirements and available borrowing capacity.
  • Monitor warranty claims, reserve adequacy and cash settlements related to pre-2007 Nevada production.
  • Evaluate the outcome and potential financial exposure from the pending product-defect and mold-related class actions.
  • Separate recurring operating improvement from the Q1 LIFO benefit and the favorable tax item recorded in the prior-year quarter.
  • Consider seasonal demand, channel inventory uncertainty, raw-material costs, product acceptance, product-quality costs and competitive pressures.