PLEXUS CORP quarterly report, Q3 FY2011

Plexus Corp. — Q3 FY2011 Form 10-Q

Reporting period: Three and nine months ended July 2, 2011; comparative periods ended July 3, 2010. Financial statements are unaudited. Plexus provides electronics manufacturing services, focused on mid-to-lower-volume, higher-complexity products.

Financial performance

MetricQ3 FY2011Q3 FY2010Nine months FY2011Nine months FY2010
Net sales$559.2 million$536.4 million$1,693.1 million$1,457.8 million
Gross profit / margin$54.1 million / 9.7%$55.5 million / 10.4%$164.5 million / 9.7%$150.6 million / 10.3%
Operating income$24.9 million$27.0 million$79.1 million$70.6 million
Net income$22.0 million$24.4 million$70.9 million$62.9 million
Diluted EPS$0.58$0.59$1.78$1.54
  • Quarterly sales rose 4.3%, but net income fell 9.6%; nine-month sales rose 16.1% and net income rose 12.7%.
  • Quarterly gross profit declined 2.5% despite higher sales. Management cited customer mix, higher headcount and depreciation, and ramp-up costs for new programs. Nine-month gross margin was also lower; the prior-year period included a $3.2 million litigation settlement benefit.
  • Cash provided by operations was $67.2 million for the nine months, versus $26.8 million used in the prior-year period. Investing used $45.3 million, mainly for capital expenditures; financing used $2.4 million. Cash increased $20.5 million to $208.7 million.
  • Capital expenditures were $47.4 million for the nine months; management estimated approximately $80 million for FY2011, including facility construction in Malaysia and China.

Liquidity, debt and capital

  • At July 2, 2011, current assets were $1,036.0 million and current liabilities $443.5 million; cash was $208.7 million. Inventory was $484.0 million and accounts receivable $301.2 million.
  • Balance-sheet debt and capital lease obligations were $291.9 million, including $17.2 million current and $274.7 million long-term. The company also had $20.3 million of capital lease obligations in its contractual-obligations schedule. Debt rose substantially from October 2, 2010, primarily following issuance of $175 million of senior notes.
  • Plexus issued $175 million of unsecured 5.20% Senior Notes due June 15, 2018; the reported effective rate after treasury-rate-lock proceeds was 4.97%. It also had $101.3 million outstanding under its bank term loan, no revolving borrowings, and $100 million of revolving availability. Management reported compliance with debt covenants.
  • Operating cash, available cash, credit facilities, private-placement debt and leasing capacity were expected by management to cover working-capital and capital needs for the next 12 months. The $200 million repurchase authorization was substantially used: 5.3 million shares repurchased for $170.4 million at a $32.24 weighted-average price, with about $25 million authorization remaining.

Material changes and management commentary

  • Growth was attributed to new program wins and improved demand across most sectors, partly offset by disengagement of a significant wireless-infrastructure customer. APAC sales grew strongly; AMER quarterly sales declined, while EMEA remained loss-making amid facility and engineering costs.
  • Juniper was the largest customer, representing 17% of sales in both comparative periods; the top 10 customers accounted for 53% of nine-month sales versus 57% a year earlier.
  • Quarterly interest expense increased to $3.3 million from $2.4 million, partly reflecting the notes issued to support the repurchase program. The effective tax rate was 3% versus 2%; management expected a 3% FY2011 rate, benefiting from APAC tax holidays.
  • Management’s stated financial objective is to earn return on invested capital 500 basis points above its estimated 13.5% weighted average cost of capital. No specific revenue or earnings guidance was provided in the supplied filing text.

Risks, contingencies and unusual items

  • Risks include customer forecast changes, limited order visibility, customer and sector concentration, customer/program transitions, early-stage program costs, and component shortages, cost increases or excess inventory. The Japan earthquake and tsunami disrupted some component supply; the magnitude and duration of any effect were uncertain.
  • U.S. Customs and Border Protection was reviewing import activity and Plexus had reported errors dating from July 2004. Final duties and fees remained undetermined; management did not expect a material adverse effect, but the matter was unresolved.
  • Ordinary-course lawsuits and customer indemnities were not considered material by management. Warranty liability was $4.6 million at July 2, 2011.
  • Potential U.S. tax losses could require an additional deferred-tax valuation allowance if they continue. The filing also notes customer warranty, supplier, foreign-exchange and interest-rate exposure; derivatives were used for hedging, not speculation.

Important facts for investors to verify

  • Whether sales growth can translate into margin recovery after customer-mix shifts, program ramp costs, and higher staffing and depreciation expenses.
  • Whether customer concentration, the wireless-infrastructure disengagement, and changing forecasts affect future volumes and profitability.
  • Execution and returns from the Malaysia and China capacity expansion, against the approximately $80 million FY2011 capital-spending estimate.
  • Debt-service capacity, covenant headroom and refinancing exposure, including the bank term loan’s 2013 maturity and balloon repayment.
  • Final CBP duties and fees, ongoing component-supply conditions, and continued eligibility for APAC tax holidays.