Dragonfly Energy Holdings Corp. annual report, FY2025

Dragonfly Energy Holdings Corp. (DFLI) - 10-K Summary

Business Context and Reporting Period

Company: Dragonfly Energy Holdings Corp.
Reporting Period: Fiscal Year Ended December 31, 2025
Business Overview: Manufacturer of non-toxic deep cycle lithium-ion (LFP) batteries under the "Battle Born" brand, serving RV, marine, industrial, and trucking markets. The company is developing proprietary dry-electrode manufacturing and solid-state cell technologies.
Key Corporate Action: A 1-for-10 reverse stock split was effected on December 18, 2025. All share data in this summary is adjusted to reflect this split.

Key Financial Metrics (Year Ended Dec 31, 2025)

Metric 2025 2024
Net Sales $58.6 million $50.6 million
Gross Profit $15.6 million (26.7% margin) $11.6 million (23.0% margin)
Net Loss $(69.9) million $(40.6) million
Net Loss Attributable to Common Shareholders $(70.8) million $(40.6) million
Cash and Cash Equivalents (Dec 31, 2025) $18.3 million $4.8 million
Working Capital $30.4 million Not explicitly stated
Term Loan Principal Outstanding $19.3 million $93.1 million (pre-restructure)

Material Changes vs. Prior Period

  • Revenue Growth: Net sales increased 15.8% to $58.6 million, driven by a 33.7% increase in OEM sales ($36.9M vs $27.6M) and new licensing revenue ($1.0M). Direct-to-Consumer (DTC) sales declined 8.5% to $20.7M due to macroeconomic headwinds.
  • Profitability: Gross margin improved to 26.7% from 23.0%, aided by higher-margin accessory sales. However, the Net Loss widened significantly to $69.9 million, primarily due to a $31.8 million loss on debt extinguishment and restructuring costs.
  • Debt Restructuring: In October 2025, the company executed a major restructuring of its Term Loan. Total debt was reduced from ~$93.1 million to ~$19.4 million through a $45.0 million prepayment, $5.0 million debt forgiveness, and the exchange of $25.0 million of principal for Series B Convertible Preferred Stock.
  • Facility Expansion: In November 2024, the company relocated to a new 390,240 sq. ft. facility in Reno, Nevada, increasing production capacity. This resulted in a $2.7 million impairment charge on prior lease assets in 2025.

Guidance, Outlook, and Risks

Outlook: Management expects continued growth in 2026 driven by expanded OEM adoption, increased system content per unit, and penetration into heavy-duty trucking and industrial markets. DTC sales are expected to remain relatively flat.

Cost Reduction Initiative: In March 2026, the company implemented a strategic cost realignment targeting $8.9 million in annualized savings. This includes a 20% reduction in cash compensation for executives and the board (replaced with equity), workforce reductions, and facility consolidation.

Key Risks:

  • Going Concern: While management believes substantial doubt regarding the company's ability to continue as a going concern has been mitigated by recent capital raises and debt restructuring, the company remains dependent on raising additional capital to fund operations and meet covenants.
  • Supply Chain: Reliance on two suppliers for LFP cells and a single supplier for battery management systems, all located in China.
  • Technology Development: Risks associated with the commercialization of solid-state cells and dry-electrode manufacturing, which are still in development.
  • Litigation: A putative consumer class action lawsuit was filed in February 2026 alleging design defects in battery terminals; the company intends to vigorously defend the matter.

Investor Verification Checklist

  • Covenant Compliance: Verify the company's ability to maintain the $5.0 million minimum liquidity covenant required under the amended Term Loan through December 2026.
  • Series B Preferred Stock: Review the terms of the $25 million Series B Preferred Stock issued in the debt exchange, specifically the 10% dividend rate (8% cash, 2% PIK) and redemption obligations.
  • OEM Concentration: Confirm the stability of revenue from the top OEM customer, which accounted for approximately 27% of total revenue in 2025.
  • Capital Raising: Monitor the utilization of the new $50 million At-The-Market (ATM) equity offering program established in January 2026.
  • Legal Proceedings: Track the status of the Berdner et al v. Dragonfly Energy Holdings Corp. class action lawsuit filed in March 2026.