PLEXUS CORP annual report, FY2017

Plexus Corp. 10-K Summary

Business and period: Plexus provides design, supply-chain, manufacturing and aftermarket services for complex, regulated electronic products. It serves Healthcare/Life Sciences, Industrial/Commercial, Communications and Aerospace/Defense customers. This 10-K covers the fiscal year ended September 30, 2017 (52 weeks); the fourth quarter ended that date.

Financial performance

MetricFY2017FY2016
Net sales$2,528.1 million$2,556.0 million
Gross profit / margin$255.9 million / 10.1%$227.4 million / 8.9%
Operating income / margin$129.9 million / 5.1%$99.4 million / 3.9%
Net income$112.1 million$76.4 million
Diluted EPS$3.24$2.24
Cash from operations$171.7 million$127.7 million
Capital expenditures$38.5 million$31.1 million
Free cash flow (company-defined, non-GAAP)$133.2 million$96.6 million
Cash and restricted cash at year-end$569.3 million$433.0 million
Total debt obligations, including leases$313.1 million$262.5 million

Fiscal 2017 sales declined 1.1%, while gross profit rose 12.5%, operating income rose $30.5 million, and net income increased 46.7%. Improved customer mix, supply-chain productivity and lower inventory obsolescence contributed to margin gains; FY2016 included $7.0 million of restructuring charges and $5.2 million of accelerated share-based compensation expense. No restructuring charges were recorded in FY2017.

Fourth-quarter FY2017 sales were $669.9 million, gross profit $66.5 million and net income $29.0 million; diluted EPS was $0.84. Against Q4 FY2016, sales increased from $653.1 million and net income from $19.1 million.

Cash from operations increased, aided by higher earnings, receivables factoring and customer deposits. Inventory used $86.1 million of cash as Plexus built inventory for program ramps and longer component lead times. Inventory was $654.6 million versus $564.1 million a year earlier; cash-cycle days were 70 versus 71.

Year-end debt included $175.0 million of 5.20% senior notes due June 15, 2018 and $108.0 million outstanding on the $300.0 million revolving facility. The company reported compliance with debt covenants. Approximately 95.8% of cash was held outside the U.S. The balance sheet classified $286.9 million of debt and capital-lease obligations as current. The filing’s total debt-obligation figure includes capital leases and differs from debt principal alone.

Business changes and management outlook

  • AMER sales fell 12.2% to $1,166.4 million, while APAC sales rose 10.1% to $1,279.3 million and EMEA sales rose 13.1% to $192.8 million. AMER operating income declined; APAC operating income improved substantially. EMEA remained loss-making.
  • Healthcare/Life Sciences sales grew 10.1%; Communications sales fell 20.0%. Industrial/Commercial grew 1.8%, and Aerospace/Defense was nearly flat.
  • GE represented 12.2% of FY2017 sales; the ten largest customers represented 55.5%. No other customer besides GE exceeded 10% of sales in FY2017.
  • Management’s stated financial goals include a 4.7%–5.0% operating margin, 5.0% economic return, and a 12.0% targeted organic revenue growth rate. FY2017 ROIC was 16.2%, economic return 5.7%, and WACC 10.5%; these are non-GAAP measures.
  • Management expected an FY2018 effective tax rate of approximately 8%–10% and capital expenditures of approximately $80–$90 million. It intended, absent U.S. tax reform, to refinance the $175.0 million notes due in 2018; financing availability and terms were not assured.

Risks, contingencies and notable items

  • Customer forecasts are changeable, and Plexus generally lacks firm long-term purchase commitments. Customer concentration, program disengagements, in-house manufacturing decisions and end-market weakness can affect sales and margins.
  • Turnkey operations expose Plexus to inventory risk, component shortages, longer lead times and possible excess or obsolete stock. Customer deposits related to inventory were $106.2 million at year-end.
  • International operations and cash are concentrated in APAC, particularly Malaysia; risks include currency, political, regulatory, tax and cash-access developments. A Malaysian tax holiday contributed an estimated $37.5 million of FY2017 tax reductions and expires December 31, 2024, subject to conditions.
  • Receivables sold through factoring programs totaled $418.0 million in FY2017, compared with $65.6 million in FY2016. The filing says factoring materially supported receivables cash flows; the program is non-committed. The BTMU facility limit was increased after year-end from $120 million to $160 million.
  • Adoption of the new revenue standard was expected in FY2019 and was projected to change recognition for a significant portion of revenue from shipment-based recognition to recognition over time as production occurs. The company anticipated contract assets to rise with a corresponding reduction in inventory; the financial-statement impact could be material.
  • Ordinary-course litigation was not expected by management to have a material adverse effect. PwC issued unqualified opinions on the financial statements and internal control over financial reporting; management also concluded controls were effective at a reasonable-assurance level.

Important facts for investors to verify

  • Whether customer and program ramps can offset further Communications declines and AMER weakness, and whether margin improvement is sustainable.
  • Inventory growth, component availability, customer deposits and the extent to which operating cash flow depends on receivables factoring.
  • Completion and terms of refinancing the 2018 senior notes, as well as liquidity available in the U.S. given the offshore concentration of cash.
  • Conditions and duration of the Malaysian tax holiday, potential tax-law changes, and realizability of deferred tax assets.
  • Implementation costs, timing and balance-sheet effects of the FY2019 revenue-recognition standard and planned capital spending.