PLEXUS CORP quarterly report, Q3 FY2012

Plexus Corp. — Q3 FY2012 Form 10-Q

Reporting period: Quarter and nine months ended June 30, 2012; comparisons are to the quarter and nine months ended July 2, 2011. Amounts are in U.S. dollars.

Business context and performance

Plexus provides electronic manufacturing and product-realization services across the Americas (AMER), Asia-Pacific (APAC), and Europe, Middle East and Africa (EMEA). Its end markets include networking/communications, industrial/commercial, medical, and defense/security/aerospace. The company notes that it generally lacks firm, long-term customer purchase commitments and depends substantially on a relatively small group of customers.

MetricQ3 FY2012Q3 FY2011Nine months FY2012Nine months FY2011
Net sales$608.8 million$559.2 million$1,711.9 million$1,693.1 million
Gross profit$57.4 million$54.1 million$163.7 million$164.5 million
Gross margin9.4%9.7%9.6%9.7%
Operating income$27.3 million$24.9 million$76.8 million$79.1 million
Operating margin4.5%4.5%4.5%4.7%
Net income$23.5 million$22.0 million$61.4 million$70.9 million
Diluted EPS$0.66$0.58$1.73$1.78

Financial position, cash flow, and debt

  • At June 30, 2012, cash and cash equivalents were $277.9 million, versus $242.1 million at October 1, 2011. About two-thirds of cash was held outside the U.S.; repatriation could incur additional taxes.
  • For the nine months, operating cash flow was $116.8 million, compared with $64.0 million a year earlier. Capital expenditures were $45.1 million; company-defined free cash flow was $71.7 million, versus $19.8 million.
  • Investing cash outflow was $74.5 million, including the Kontron asset purchase; financing cash outflow was $6.4 million. Cash increased by $35.8 million during the nine-month period.
  • Total assets were $1.411 billion and shareholders’ equity was $638.6 million. Current assets were $1.109 billion and current liabilities $492.6 million.
  • Debt and capital lease obligations on the balance sheet totaled about $274.7 million, including $13.8 million current and $260.8 million long-term. The company also reported $175 million of 5.20% Senior Notes due June 2018 and $86.3 million of term-loan borrowings under its new credit facility; it had no revolver borrowings.
  • On May 15, 2012, Plexus refinanced its prior facility with a five-year, $250 million senior unsecured facility, comprising a $160 million revolver and a $90 million term loan. An additional $100 million revolver increase is subject to conditions. Plexus reported compliance with all debt covenants at June 30.

Material changes versus comparable periods

  • Quarterly sales rose 8.9%, supported by an industrial/commercial customer ramp, the Kontron arrangement, and other customer program ramps. Growth was partly offset by weaker networking/communications demand and prior customer disengagements.
  • Nine-month sales increased 1.1%, but net income fell 13.4% and diluted EPS declined from $1.78 to $1.73. Lower margins, higher taxes, and greater interest expense contributed to the earnings decline.
  • Industrial/commercial sales increased $57.1 million for the quarter and $140.2 million for the nine months. Networking/communications sales declined $21.5 million and $140.0 million, respectively.
  • Quarterly gross margin declined 0.3 percentage points, reflecting higher staffing and Kontron transition costs, higher variable compensation, and less favorable customer mix. Nine-month operating margin fell from 4.7% to 4.5%.
  • APAC nine-month operating income declined to $72.6 million from $92.9 million, while AMER operating income increased to $73.4 million from $52.8 million. EMEA continued to report an operating loss.
  • The effective tax rate was 8% for the quarter and 9% for the nine months, compared with 3% in both prior-year periods, primarily due to a greater share of earnings in the U.S. Plexus cited Malaysian and Chinese tax holidays as ongoing tax benefits.
  • Juniper Networks represented 16% of quarterly sales and 17% of nine-month sales. The top ten customers accounted for 60% and 62%, respectively, versus 53% in each prior-year period.

Outlook, risks, and unusual items

  • The filing gives no clear consolidated revenue or earnings guidance. Management estimated a 9% effective tax rate for full-year FY2012 and expected FY2012 capital expenditures of approximately $70–75 million; $45.1 million had been spent through Q3.
  • Management’s stated financial model includes goals of 10% gross margin, 5% operating margin, and return on invested capital (ROIC) 500 basis points above weighted average cost of capital. These are targets, not near-term guidance. Nine-month ROIC was 15.0%, versus 16.2% a year earlier; estimated FY2012 WACC was 12.5%.
  • The Kontron arrangement involved a $35.2 million initial purchase price for inventory and equipment and hiring substantially all of the acquired operation’s employees. Kontron committed to approximately $100 million of incremental annual revenue for two years. Plexus cautioned that expected revenue or margins may not be achieved; transition costs were already affecting results.
  • Key risks include customer concentration and order volatility, weak end-market demand, program delays or cancellations, new-program start-up costs, customer mix and margin pressure, component supply and inventory exposure, foreign-exchange movements, and the ability to execute facility expansions.
  • A U.S. Customs and Border Protection assessment of historical import activity was awaiting final determination of duties and fees. Plexus said the matter was not expected to have a material adverse effect; the related recorded accrual was not material. Other ordinary-course litigation was also not expected to be material.
  • Plexus revised prior-period balance-sheet and cash-flow classifications for upfront land-use-right payments, moving them from property and equipment/investing activities to other long-term assets/operating activities. The company concluded the errors were not material; there was no effect on statements of operations.
  • Disclosure controls were assessed as effective, and the filing reported no material changes to internal control over financial reporting during the quarter.

Important facts for investors to verify

  • Whether the Kontron revenue commitment converts into durable revenue and acceptable margins after transition costs.
  • How customer concentration and the ongoing weakness in networking/communications affect sales, utilization, and margins.
  • Whether working-capital improvements and operating cash generation continue, particularly as inventory and customer demand fluctuate.
  • Cash accessibility and potential tax cost of repatriating funds held by foreign subsidiaries.
  • Progress and spending on the Neenah and Oradea facilities, as well as the stated capital expenditure outlook.
  • Final resolution of the CBP import assessment and any changes to tax positions following U.S. tax examinations.