Expion Energy, Inc. quarterly report, Q3 FY2023

Business context and reporting period

This Form 10-Q covers Expion360 Inc. (Nasdaq: XPON), for the quarter and nine months ended September 30, 2023. The filing identifies the registrant as Expion360 Inc., not “Expion Energy, Inc.” as stated in the request metadata. The company designs, assembles, and sells lithium iron phosphate batteries and accessories, primarily for RV and marine customers, and is developing home-energy and other applications.

Financial results and liquidity

MetricQ3 2023Q3 2022Nine months 2023Nine months 2022
Net sales$1.89 million$1.38 million$5.12 million$5.74 million
Gross profit (margin)$473,000 (25.0%)$403,000 (29.1%)$1.37 million (26.8%)$1.97 million (34.3%)
Operating loss$(1.82) million$(1.26) million$(4.99) million$(4.51) million
Net loss$(1.81) million$(1.28) million$(5.27) million$(6.07) million
Net loss per share$(0.26)$(0.19)$(0.77)$(1.03)

For the nine months, operating cash flow was negative $4.21 million, versus negative $4.70 million a year earlier. Investing activities provided $17,000; financing activities used $99,000. Cash fell to $2.91 million at September 30, 2023, from $7.20 million at December 31, 2022. Current assets were $7.86 million and current liabilities $1.97 million, leaving working capital of about $5.90 million, down from $10.77 million at year-end 2022.

At September 30, 2023, long-term debt was $361,000 and unsecured stockholder promissory notes totaled $825,000, bearing 10% interest and maturing from January through December 2024. Operating lease liabilities totaled $2.88 million. The company reported a $5.27 million accumulated nine-month loss and said recurring losses and negative operating cash flows raise substantial doubt about its ability to continue as a going concern within 12 months after issuance of the financial statements.

Material changes versus the prior comparable periods

  • Q3 sales increased 36.7%, which management attributed primarily to expanded OEM and integration-partner relationships. Nine-month sales declined 10.8%, mainly because a reseller’s large initial stocking order and fulfillment of back orders boosted the prior-year comparison.
  • Gross margin contracted in both comparisons: 4.1 percentage points in Q3 and 7.6 points for the first nine months. Management cited product mix, lower sales and fixed-cost absorption, customer discounts, tooling and molds, and supplier and shipping costs.
  • Q3 SG&A rose 37.8% to $2.29 million, contributing to a larger quarterly net loss. Management cited higher salaries and benefits, legal and professional fees, and research and development. Nine-month SG&A declined 1.8%, mainly due to lower non-cash stock-based compensation.
  • Nine-month net loss improved from the prior year, largely because interest expense and debt-discount amortization were lower after the company used IPO proceeds to repay high-interest debt in 2022. The 2023 period included $281,680 of non-cash stock-based settlement expense related to a resolved legal matter.

Outlook, risks, contingencies, and unusual items

The filing gives no revenue or earnings guidance. Management expects continued losses and says additional debt or equity financing may be needed; availability and terms are uncertain. It is addressing cash needs through potential capital raising, inventory management, alternative sourcing, and expense management. It estimated near-term requirements of approximately $270,000 for capital additions, $675,000 for debt principal, and $731,000 for lease payments. It anticipated spending up to $270,000 in Q4 2023 on quality-control measures.

Management cited weaker end-user spending amid higher fuel costs, interest rates, and macroeconomic uncertainty; purchase-order sales without firm long-term commitments; customer concentration; competition and pricing pressure; and dependence on third-party suppliers, particularly in China and Hong Kong. Those suppliers accounted for about 71% of inventory purchases in the first nine months of 2023. The company has identified a Danish secondary cell source, but supply disruption, raw-material cost volatility, tariffs, product quality or safety issues, and execution of new-market plans remain risks. The company also relies on two warehouse facilities.

The company settled a former CEO’s lawsuit in March 2023 with cash and 52,000 shares; it reports the matter resolved. Other than routine matters, it reported no pending litigation believed likely to have a material adverse effect. After quarter-end, stockholders approved an increase of 250,000 shares available under the 2021 Incentive Award Plan, and the company announced a pilot program for solar and energy-storage solutions with REPM Corp. It also highlighted its new 4.5 Ah battery cell and 450 Ah battery introduced in September 2023. These are developments, not disclosed financial guidance.

Most important facts for investors to verify

  • Whether the company can secure adequate financing and manage its cash burn before current resources are depleted, given the disclosed going-concern uncertainty.
  • Timing and repayment or refinancing plans for the $825,000 of stockholder notes maturing during 2024, alongside other debt and lease obligations.
  • Whether sales growth persists and gross margins recover, particularly after the nine-month sales decline and margin compression.
  • Customer concentration, order visibility, inventory quality and demand, and progress in reducing China/Hong Kong sourcing exposure.
  • Execution, funding needs, and commercial traction for U.S. assembly expansion, the home-energy strategy, and the REPM pilot; the filing provides no quantified expected returns.