CORE MOLDING TECHNOLOGIES INC annual report, FY2014

Business context and reporting period

Core Molding Technologies, Inc. filed this Form 10-K for the fiscal year ended December 31, 2014. The company manufactures sheet molding compound and molded fiberglass-reinforced plastic components at facilities in Ohio, South Carolina, and Mexico, serving primarily truck OEMs. Medium- and heavy-duty truck products accounted for 83% of 2014 sales.

Financial performance and position

Metric20142013
Net sales$175.2 million$144.1 million
Gross margin$30.2 million; 17.2% of sales$23.6 million; 16.4% of sales
Income before interest and taxes$14.6 million$10.1 million
Net income$9.6 million$6.9 million
Diluted EPS$1.28$0.92
Cash from operating activities$10.8 million$6.9 million
Capital expenditures$10.7 million$9.3 million

Fourth-quarter 2014 net sales were $44.4 million and net income was $2.6 million, compared with $37.6 million and $1.6 million, respectively, in fourth-quarter 2013. Full-year product sales grew 27%; total net sales grew 22%, partly offset by lower tooling sales.

At year-end, cash was $2.3 million, working capital was $23.2 million, and total borrowings were $5.2 million, including $2.8 million drawn on the revolving line. Available revolver capacity was $15.2 million. Stockholders’ equity was $76.1 million, versus $67.4 million a year earlier. Operating cash flow less capital expenditures was approximately $0.1 million.

Material changes versus the prior comparable period

  • Growth reflected approximately $37 million of sales from new business starting in 2014 and the full-year effect of 2013 awards, plus approximately $9 million of increased demand from other customers.
  • Volvo sales rose to $48.9 million from $12.4 million, primarily from the full-year impact of new awards and increased demand. Navistar sales increased to $51.3 million from $47.4 million.
  • PACCAR sales declined to $36.1 million from $50.2 million, mainly because programs nearing the end of production reduced product sales by approximately $10 million; lower tooling sales also contributed.
  • Gross margin improved as higher volumes improved fixed-cost absorption and production efficiencies, partly offset by an unfavorable sales mix. SG&A increased to $15.5 million from $13.5 million, including higher labor, benefits, profit sharing, and outside services associated in part with an unsuccessful acquisition bid.
  • Income tax expense increased to $4.9 million from $3.0 million; the 2013 comparison benefited from a one-time $0.24 million Mexican tax-reform credit.
  • Operating cash flow improved, but higher receivables, inventory, and tax receivables used working capital. Property, plant, and equipment increased to $62.0 million from $56.5 million following capacity investments.

Outlook, risks, contingencies, and unusual items

  • Management expected 2015 sales to increase, citing analyst forecasts for moderate growth in truck production. It anticipated approximately $8 million of 2015 capital spending and use of three-shift/seven-day schedules at times to meet demand. This is management’s outlook, not quantified earnings guidance.
  • The revolving credit facility, with an $18 million limit, was scheduled to mature May 31, 2015. The company reported covenant compliance at year-end and expected to remain compliant for the next 12 months; liquidity depends on operating cash flow and continued credit availability.
  • Customer concentration is significant: Navistar, Volvo, PACCAR, and Yamaha together represented 87% of 2014 sales, while four customers represented 90% of year-end receivables. Sales shares were approximately 29%, 28%, 21%, and 10%, respectively.
  • Other principal risks include truck-market cyclicality and fixed manufacturing costs, raw-material price and supply volatility, OEM pricing pressure, production and delivery constraints, labor disruptions, Mexico-related political, security, and currency risks, and product liability, environmental, and equipment interruption exposure.
  • Tooling-in-progress was a net liability of $8.1 million at year-end, up from $0.3 million, reflecting the timing of customer billings and project costs; management cautions this balance does not itself indicate expected tooling profit or loss. Post-retirement benefit liabilities rose to $9.2 million from $6.8 million, including a $2.7 million actuarial loss recognized in other comprehensive income/loss.
  • The company reported no off-balance-sheet arrangements and no litigation expected by management to have a material adverse effect. The auditor issued unqualified opinions on the financial statements and internal control over financial reporting; management also concluded disclosure controls and financial reporting controls were effective.

Most important facts for investors to verify

  1. Whether expected truck production and 2015 customer schedules support the sales-growth outlook and utilization of recently expanded capacity.
  2. How customer concentration and the evolving sales mix—especially Volvo growth and PACCAR program run-offs—affect margins and future revenue stability.
  3. Renewal or replacement of the revolving credit facility before its May 31, 2015 maturity, and ongoing covenant headroom and liquidity.
  4. Whether capital spending, receivables collection, inventory, and tooling-project cash timing allow operating cash flow to support investment needs.
  5. The sensitivity of profitability and cash flows to raw-material costs, labor and healthcare costs, and the post-retirement benefit obligation.